Making the right decisions when investing in a central filtration system ensures long-term gains. From needs analysis to automation, filtration precision, and ease of maintenance — all the details are here!
In CNC production processes, efficiency, quality, and sustainability can only be achieved through effective filtration systems. Central filtration systems play a key role in this by continuously cleaning the coolant used in production lines, offering both cost advantages and improved productivity.
However, to fully benefit from these systems, there are some important considerations to keep in mind. Incorrect choices or insufficient analysis can reduce system efficiency and increase investment costs.
Here are the 4 critical factors you should consider when investing in a central filtration system:
1. Conduct a Proper Needs Analysis
The most important step in a central filtration system investment is accurately identifying your production requirements — because each facility has unique needs.
What to Analyze:
-
Production Capacity: Determine your daily and annual production volumes.
-
Coolant Usage: Calculate the total coolant used in your CNC machines.
-
Waste Management: Analyze the daily amount of chips and contaminants produced.
-
Number and Type of Machines: Review the capacities and specifications of the CNC machines to be integrated into the system.
Why It Matters:
-
An oversized system increases investment costs unnecessarily.
-
An undersized system leads to performance issues and frequent downtime.
-
A proper analysis ensures a sustainable and efficient system in the long term.
2. Determine the Required Filtration Precision
The success of any filtration system depends largely on its filtration precision. CNC processes often contaminate coolants with chips and particles of varying sizes.
Consider These When Choosing Micron Size:
-
Type of Processing: Fine machining requires smaller micron filters (e.g., 4 µm).
-
Material Type: The type of metal being processed affects filtration needs.
-
Coolant Density: Viscosity and density of the coolant influence filtration behavior.
Benefits of Choosing the Right Filtration Precision:
-
Ensures consistent coolant quality.
-
Extends tool life and improves machining accuracy.
-
Reduces breakdowns and maintenance needs.
⚠️ Choosing the wrong precision level can result in dirty coolant, higher defect rates, and equipment damage.
3. Ensure Automation and Control Ease
In modern production, automation is a key component of efficiency and process control.
Why Invest in Smart Systems?
-
Remote Monitoring: Check system status from anywhere.
-
Automatic Controls: Monitor coolant levels, filter replacement times, and faults.
-
Increased Efficiency: Reduced operator intervention, better manpower utilization.
-
Uninterrupted Production: Automated processes improve speed and reliability.
Smart System Features:
-
Self-Cleaning Filters: Reverse washing or automated draining systems.
-
Fault Alerts: Real-time warnings help operators act quickly.
-
Energy Efficiency: Systems operate only when needed, saving energy.
Automation-supported systems boost productivity and reduce downtime.
4. Prioritize Ease of Service and Maintenance
Easy maintenance is essential for system longevity and stable operation.
What to Look For:
-
Easy Access: Filters and system components should be easily removable and cleanable.
-
Spare Part Availability: All essential spares should be readily available.
-
Maintenance Alerts: Automatic reminders for timely maintenance.
-
Service Network: Ensure a strong support network from the manufacturer.
Advantages of Easy Maintenance:
-
Saves time and labor costs.
-
Minimizes unexpected downtime.
-
Extends system life.
-
Allows fewer staff to handle maintenance procedures.
⚠️ Systems that are hard to maintain can cause long-term inefficiencies and higher costs.
Conclusion
Central filtration systems are one of the most effective solutions for optimizing CNC production processes, reducing costs, and enabling sustainable manufacturing. But successful investment depends on smart decision-making from the very beginning.
Before you invest, be sure to:
✅ Analyze your production capacity and needs
✅ Choose the right filtration precision
✅ Opt for automated systems with easy control
✅ Select user-friendly systems with strong service support
With the right investment, you can take a big step toward long-lasting, efficient, and eco-friendly production!
📞 +90 332 342 27 90
👉 Learn more at: https://astorkonveyor.com/urunler/merkezi-filtrasyon-sistemi
#Filtration #CentralFiltration #CNCProduction #Efficiency #EcoFriendlyManufacturing